ماكينة المنسوجات Polyester fiber production line

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Marke: Polyester fiber production line
Production lines
1. Polyester fiber production line (Chinese brand)
Polyester fiber production line
put into operation in 2010. From the
end of 2012 until the second half of 2019
fiber production was suspended. The productivity
of the line is 10,000 tons of fiber per year. The possibility of producing fiber from primary raw
materials - PET granules and from secondary raw materials - PET flakes (recycled PET
bottles). The main default raw material (as cheaper) is PET flakes. The available spinneret
can be used to produce solid fiber 3
7 and 15 denier
and hollow fiber
7 and 15 denier
Hollow fiber can be produced in the "conjugated" type. Can buy and use other denier
spinnerete according needs
The main components of the line
Fiber extrusion line
Vacuum dryers
volume 8m3
heated with thermal oil
units. + In 2019 instaled
elevators and a screw conveyor for loading and unloading PET raw
materials
Single-screw extruders diam. 170m
Fiber extrusion line
16 positions (8 positions for each extruder)
Conditioner for fiber cooling
Extrusion components cleaning - three pyrolysis ovens and two ultrasonic bath
Fiber processing line
Two-zone fiber stretching section
Mechanical fiber crimper
Fiber coating spec. oils (e.g. silicone oil)
Two fiber cutters (possibility to cut the fiber before and after the dryer)
Fiber drying-relaxation oven
26m long
heated with thermal oil
Fiber baling press (baler) with two independent chambers
Heat production
Thermal oil boiler ICI Caldae OPX1200
Steam generator Garioni 500kg/h
2. Washing line for secondary raw materials (PET bottles)
Washing line for secondary raw materials (PET bottles)
put into
operation in 2010
fully renovated in 2019. From the end of 2012 to the second half of 2019
production was suspended. The productivity of the line is 700-1000 kilograms of PET flakes
per hour (depending on quality of raw material)
The main components of the line
Debaling of bottle packs
Manual sorting conveyor
Automatic plastic sorting machine Steinert UniSort PC1000
year of
manufacture 2018
Primary washing of bottles with a drum sieve
Bottle crushers - 2 pcs
Cold rinsing of PET flakes - one bath
Hot washing of PET flakes - 2 pcs
Friction washing
Cold rinsing of PET flakes - two baths
Drying of PET flakes with centrifuges and hot air
Packaging of PET flakes in big bags
Additionally
Optical sorting line for plastic flakes with sorting machine Buhler Sortex E1E
was used by the manufacturer as a demonstration device
year of purchase 2019
Power supply
1. Electricity connection from the 1600kW power transformer (two transformers
of 1600kW each)
currently the permissible power is 700kW
2. Natural gas inlet
own gas regulation point
gas reduction from 6bar to 3bar
maximum gas throughput - 400m3/h
internal gas pipeline to devices
Real estate
1. Land plot – 2.8901 ha
2. Administrative building – 3 floors
1452 sq.m. m. With apartments for staff accommodation
3. Production building – 1-2 floors
4774 sq.m. m
4. Industrial wastewater treatment equipment building – 49 sq.m. m. and two tanks of
approximately 110 cubic meters each
5. Plastics recycling building – 760 sq.m. m
6. Garage – 424 sq.m. m. and 88 sq.m. auxiliary premises
7. Production building (pellets) – 744 sq.m
8. Concrete playground
9. Water supply networks (drinking and industrial water)
10. Sewerage networks - self-flowing and pressure with a pumping station
11. Rainwater drainage networks with an oil separator
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