الصحافة المعدنية SIEMPELKAMP ISOTHERM SCHMIEDEANLAGE

Isothermal forging is a type of forging process that involves shaping a material while maintaining its temperature at a constant level throughout the forging process.
The key advantage of isothermal forging is that it allows the production of complex, high-precision parts that would be difficult or impossible to create using other forging methods. The constant temperature also helps to prevent defects such as cracking, which can occur when a material is cooled too quickly after being shaped.
Isothermal forging is commonly used in the production of components for high-performance applications such as aerospace, automotive engineering and orthopedic implants, where the strength, durability, and precision of the parts are crucial. It can be used with a wide range of materials, including steel, titanium, and aluminum alloys, among others.
The isothermal forging cell essentially consists of the following components:
- Forging press Siempelkamp 800 to from year of construction 2016
- Attachments for cell enclosure (charging and cleaning side)
- Inductive die heating (upper and lower die)
- Rotary hearth furnace FK DH11/13E from year of construction 2016,
  54 KW, max. temp. 1300 °C
  for titanium and nickel alloys
- Universal charging manipulator with max. handling weight 8 kg
- Inductive die heating ITG ITPA 2k80+80 From year of construction 2015, 200 kVA
- Technical equipment for controlled purging of the enclosure with nitrogen
  and for controlled ventilation of the enclosure with atmospheric air
- Oxygen measuring equipment
- Feed lock DN 500 for max. component dimensions 350 x 250 x 100 mm
- Furnace airlock
- Set-up doors on the operator side of the press cell
- Hydraulics with max. operating pressure 320 bar, power consumption 35 kW
- Electrical system


Press Design
drive system: hydraulic
openings in uprights: yes
number of suspensions: 1
number of slide actions: 1
slide ejectors / cushion: yes
opening in table: no
Press forces
total force (nominal): 800 to
Press Table
table surface (left-right): 1300 mm
table surface (front-back): 1300 mm
Slide
stroke: 700 mm
slide ejector / cushion
nominal force: 5 to
stroke: 20 mm
Tool Assembly Dimensions
distance table - slide max.: 1200 mm
distance between columns (H-frame): 1325 mm
Electrical specifications
total power consumption: 400 kW
Dimensions / weights
total height: 6100 mm
total weight approx.: 55000 kg
Attachments (presses)
press automation: yes
acc. to actual accident protection regulation: yes
European CE standards: yes